Rotary fan press with auger

ABSTRACT

A liquid extraction assembly for extracting liquid from a mass including a housing having an inlet, an outlet, and a path between the inlet and the outlet. The housing has the mass forced into the inlet to move the mass from the inlet to the outlet. The housing includes a rotating screen adjacent the path, with the rotating screen defining one wall of the path. The rotating screen includes a plurality of openings located at the path. Pressure from mass forced into the inlet presses the mass against the openings of the rotating screen to thereby force at least a portion of liquid in the mass to pass through the openings of the rotating screen. The housing has at least one stirring arm extending into the path between the inlet and the outlet, the at least one stirring arm stirring the mass in the path.

CROSS REFERENCE TO RELATED APPLICATION

This claims the benefit of U.S. Provisional Application U.S. Ser. No.61/976,544, filed on Apr. 8, 2014, the disclosure of which is herebyincorporated by reference in its entirety.

FIELD OF THE INVENTION

The present invention concerns a liquid extraction machine, and moreparticularly relates to liquid extraction machines having a rotary fanpress.

BACKGROUND OF THE INVENTION

Apparatus for feeding, compressing, liquid extraction, washing andchemical treatment of sludge, slurries or other wet materials are wellknown. Such equipment finds particular application in the pulp and paperindustry, waste water treatment, mineral processing, agriculture, foodprocessing, fisheries, breweries, wineries, chemical processing, oil andtar sands industry, etc.

An improved apparatus is desired for feeding, compressing, liquidextracting, washing and chemical treating of the sludge, slurries orother wet materials.

SUMMARY OF THE INVENTION

An aspect of the present invention is to provide a liquid extractionassembly for extracting liquid from a mass comprising a housing havingan inlet and an outlet. The housing further includes a path between theinlet and the outlet. The housing is configured to have the mass forcedinto the inlet to move the mass from the inlet to the outlet. Thehousing includes at least one rotating screen adjacent the path, withthe at least one rotating screen defining one wall of the path. The atleast one rotating screen includes a plurality of openings located atthe path. Pressure from mass forced into the inlet presses the massagainst the openings of the rotating screen to thereby force at least aportion of liquid in the mass to pass through the openings of the atleast one rotating screen. The housing has at least one stirring armextending into the path between the inlet and the outlet, the at leastone stirring arm stirring the mass in the path.

Another aspect of the present invention is to provide a method ofextracting liquid from a mass comprising providing a housing having aninlet and an outlet, providing a path between the inlet and the outlet,forcing mass into the inlet of the housing to move the mass from theinlet to the outlet, and providing the housing with at least one screenadjacent the path. The at least one rotating screen defines one wall ofthe path. The at least one rotating screen includes a plurality ofopenings located at the path. The method further includes rotating theat least one screen, pressing the mass against the openings of therotating screen to thereby force at least a portion of liquid in themass to pass through the openings of the at least one rotating screen,extending at least one stirring arm extending into the path between theinlet and the outlet, and stirring the mass in the path with the atleast one stirring arm.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a top view of a system for extracting liquid from a mass ofthe present invention.

FIG. 2 is a front view of the system for extracting liquid from a massof the present invention.

FIG. 3 is a side view of the system for extracting liquid from a mass ofthe present invention.

FIG. 4 is a schematic of the system for extracting liquid from a mass ofthe present invention.

FIG. 5 is an exploded rear perspective view of a liquid extractionassembly and a motor assembly of the system of the present invention.

FIG. 6 is an exploded cross-sectional view of the liquid extractionassembly of the present invention.

FIG. 6A is a cross-sectional view of a pair of liquid extractionassemblies and a transfer housing of a motor assembly of the system ofthe present invention.

FIG. 7 is a cross-sectional view of a rotary screen assembly of theliquid extraction assembly of the present invention.

FIG. 8 is a rear view of an inner housing shell of the liquid extractionassembly and the motor assembly of the liquid extraction system of thepresent invention.

FIG. 9 is side view of the inner housing shell of the liquid extractionassembly and the motor assembly of the liquid extraction system of thepresent invention.

FIG. 10 is a first side view of the inner housing shell of the housingof the liquid extraction assembly of the present invention.

FIG. 11 is a second side view of the inner housing shell of the housingof the liquid extraction assembly of the present invention.

FIG. 12 is a side view of a center seal of the liquid extractionassembly of the present invention.

FIG. 13 is a front view of the center seal of the liquid extractionassembly of the present invention.

FIG. 14 is a first side view of a drive wheel of the rotary screenassembly of the liquid extraction assembly of the present invention.

FIG. 15 is a second side view of a slotted filter screen and the drivewheel of the rotary screen assembly of the liquid extraction assembly ofthe present invention.

FIG. 16 is a cross-sectional view of the slotted filter screen of thepresent invention.

FIG. 17 is a side view of the motor assembly, the inner housing shell,the slotted filter screen, the drive wheel, the drive shaft and thecenter seal of the liquid extraction assembly of the present invention.

FIG. 18 is a side view of the motor assembly, the inner housing shell,the rotary screen assembly, the drive shaft, and the center seal of theliquid extraction assembly of the present invention.

FIG. 19 is an end view of an exit of the liquid extraction assembly ofthe present invention in a first position.

FIG. 19A is an end view of the exit of the liquid extraction assembly ofthe present invention in a second position.

FIG. 19B is a side cross-sectional view of the exit of the liquidextraction assembly of the present invention.

FIG. 19C is a side cross-sectional view of the exit of the liquidextraction assembly of a second embodiment of the present invention.

FIG. 19D is an end view of the exit of a third embodiment of the liquidextraction assembly of the present invention.

FIG. 19E is an end view of the exit of a fourth embodiment of the liquidextraction assembly of the present invention.

FIG. 20 is a side view of a second embodiment of the center seal of thepresent invention.

FIG. 21 is a side view of a second embodiment of the system forextracting liquid from a mass of the present invention.

FIG. 22 is a partial front view of a third embodiment of the system forextracting liquid from a mass of the present invention.

FIG. 23 is a partial exploded front view of a liquid extraction assemblyof the third embodiment of the system for extracting liquid from a massof the present invention.

FIG. 24 is a side view of a center seal of the third embodiment of thesystem for extracting liquid from a mass of the present invention.

FIG. 25 is a side view of an inner housing member of the liquidextraction assembly of the third embodiment of the system for extractingliquid from a mass of the present invention.

FIG. 26 is a partial rear view of the third embodiment of the system forextracting liquid from a mass of the present invention.

FIG. 27 is a side view of an inner housing member of the liquidextraction assembly of the third embodiment of the system for extractingliquid from a mass of the present invention.

FIG. 28 is perspective view of an outside view of a rotating screenassembly of the third embodiment of the system for extracting liquidfrom a mass of the present invention.

FIG. 29 is a perspective view of an inside view of a rotating screenassembly of the third embodiment of the system for extracting liquidfrom a mass of the present invention.

FIG. 30 is a cross-sectional view of a liquid extraction press showinguse of a charging plate.

FIG. 31 is a partial front view of a fourth embodiment of the system forextracting liquid from a mass of the present invention.

FIG. 32 is an enlarged view of the fourth embodiment of the system forextracting liquid from a mass of the present invention showing a seal, arotating screen assembly and a housing of the fourth embodiment of thesystem for extracting liquid from a mass.

FIG. 32A is an enlarged view of an alternative to the fourth embodimentof the system for extracting liquid from a mass of the present inventionshowing a seal, a rotating screen assembly and a housing of the fourthembodiment of the system for extracting liquid from a mass.

FIG. 33A is a side view of the seal of the fourth embodiment of thesystem for extracting liquid from a mass of the present invention.

FIG. 33B is a cross-sectional view of the seal of the fourth embodimentof the system for extracting liquid from a mass of the presentinvention.

FIG. 34 is a partial front view of a fifth embodiment of the system forextracting liquid from a mass of the present invention.

FIG. 35 is an exploded view of a portion of the fifth embodiment of thesystem for extracting liquid from a mass of the present invention ofFIG. 34.

FIG. 36 is a perspective view of a divided wall of the fifth embodimentof the system for extracting liquid from a mass of the present inventionin a closed position.

FIG. 37 is a perspective view of a divided wall of the fifth embodimentof the system for extracting liquid from a mass of the present inventionin a closed position.

FIG. 38 is a partial front perspective view of a sixth embodiment of thesystem for extracting liquid from a mass of the present invention.

FIG. 39 is a partial side view of the sixth embodiment of the system forextracting liquid from a mass of the present invention.

FIG. 40 is a close-up view of an inlet to an inflatable tube of thesixth embodiment of the system for extracting liquid from a mass of thepresent invention.

FIG. 41A is a side view of the seal of the sixth embodiment of thesystem for extracting liquid from a mass of the present invention.

FIG. 41B is a cross-sectional view of the seal of the sixth embodimentof the system for extracting liquid from a mass of the presentinvention.

FIG. 42 is a side view of a liquid extraction assembly of the sixthembodiment of the system for extracting liquid from a mass of thepresent invention with the walls removed.

FIG. 43 is a first close-up upper perspective view of the liquidextraction assembly of the sixth embodiment of the system for extractingliquid from a mass of the present invention.

FIG. 44 is a close-up upper front view of the liquid extraction assemblyof the sixth embodiment of the system for extracting liquid from a massof the present invention.

FIG. 45 is a second close-up upper perspective view of the liquidextraction assembly of the sixth embodiment of the system for extractingliquid from a mass of the present invention.

FIG. 46 is a first partial side view of the liquid extraction assemblyof the sixth embodiment of the system for extracting liquid from a massof the present invention showing a center seal with scraper grooves.

FIG. 47A is a side view of a center seal with scraper grooves of theliquid extraction assembly of the sixth embodiment of the system forextracting liquid from a mass of the present invention.

FIG. 47B is an end view of a center seal with scraper grooves of theliquid extraction assembly of the sixth embodiment of the system forextracting liquid from a mass of the present invention.

FIG. 48 is a first partial side view of the liquid extraction assemblyof the sixth embodiment of the system for extracting liquid from a massof the present invention showing a nozzle.

FIG. 49 is a top perspective view of the nozzle of the liquid extractionassembly of the sixth embodiment of the system for extracting liquidfrom a mass of the present invention.

FIG. 50 is a side view of the nozzle of the liquid extraction assemblyof the sixth embodiment of the system for extracting liquid from a massof the present invention.

FIG. 51 is an outlet view of the nozzle of the liquid extractionassembly of the sixth embodiment of the system for extracting liquidfrom a mass of the present invention.

FIG. 52 is an inlet view of the nozzle of the liquid extraction assemblyof the sixth embodiment of the system for extracting liquid from a massof the present invention.

FIG. 53 is a side cross-sectional view of a seventh embodiment of thesystem for extracting liquid from a mass of the present invention.

FIG. 54 is a perspective view of an auger assembly of the seventhembodiment of the system for extracting liquid from a mass of thepresent invention.

FIG. 55 is a side cross-sectional view of an eighth embodiment of thesystem for extracting liquid from a mass of the present invention.

FIG. 56 is a perspective view of a center seal of the eighth embodimentof the system for extracting liquid from a mass of the presentinvention.

FIG. 57 is a side view of the center seal of the eighth embodiment ofthe system for extracting liquid from a mass of the present invention.

FIG. 58 is a front view of a center seal of the eighth embodiment of thesystem for extracting liquid from a mass of the present invention.

FIG. 59 is a side view of a left side portion of the center seal of theeighth embodiment of the system for extracting liquid from a mass of thepresent invention.

FIG. 60 is a side view of a center portion of the center seal of theeighth embodiment of the system for extracting liquid from a mass of thepresent invention.

FIG. 61 is a side view of a center extension portion of the center sealof the eighth embodiment of the system for extracting liquid from a massof the present invention.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

For purposes of description herein, the terms “upper,” “lower,” “right,”“left,” “rear,” “front,” “vertical,” “horizontal,” and derivativesthereof shall relate to the invention as orientated in FIG. 1. However,it is to be understood that the invention may assume various alternativeorientations, except where expressly specified to the contrary. It isalso to be understood that the specific devices and processesillustrated in the attached drawings, and described in the followingspecification are simply exemplary embodiments of the inventive conceptsdefined in the appended claims. Hence, specific dimensions and otherphysical characteristics relating to the embodiments disclosed hereinare not to be considered as limiting, unless expressly stated otherwise.

The present invention relates to an apparatus and method for extractingliquid from a humid mass (e.g., sludges and slurries), as those used orproduced in the pulp and paper industry, waste water treatment plants,agricultural, food and beverage industries, etc. The apparatus andmethod according to the present invention operate on the same basicextraction principle as the system and method described in U.S. Pat. No.4,534,868, the disclosure of which is hereby incorporated herein byreference. The present invention is used to remove a portion of liquidfrom the humid mass to produce a waste solid that is easy to dispose.

The reference number 10 (FIGS. 1-4) generally designates a system forextracting liquid from a mass. The illustrated system 10 for extractingliquid from a mass comprises a platform 12 having an upper surface 14, asystem mass input 16, a polymer feeding and blending system 18 on theupper surface 14, a liquid extraction assembly 40 on the upper surface14, and piping 22 having a first section 24 between the system massinput 16 and the polymer feeding and blending system 18, and a secondsection 26 between the polymer feeding and blending system 18 and theliquid extraction assembly 40. The system 10 is configured to have massinputted into the system mass input 16, transport the mass to thepolymer feeding and blending system 18 through the first section 24 ofthe piping 22, inject polymer into the mass in the polymer feeding andblending system 18, and transport the mass from the polymer feeding andblending system 18 to the liquid extraction assembly 40. Pressure frommass forced into the liquid extraction assembly 40 forces liquid in themass to exit the mass. In the illustrated embodiment, the liquidextraction assembly 40 comprises a pair of liquid extraction presses 11.However, it is contemplated that the liquid extraction assembly 40 ofthe present invention could use any number (including only one) of theliquid extraction presses 11 as described in more detail below.

In the illustrated embodiment, the system 10 can either include a sourceof mass (as shown schematically in FIG. 4) or be configured to beconnected to a source of mass (as illustrated in FIG. 1). The mass ispreferably a humid mass (e.g., sludges and slurries). As stated above,the mass can be that used or produced in the pulp and paper industry,waste water treatment plants, agricultural industries, food andbeverages industries, etc. The system 10 of the present inventionremoves at least a portion of the liquid in the mass. In the illustratedembodiment, the system 10 is portable and can be directly brought to thepulp and paper industry, waste water treatment plants, agriculturalindustry, food and beverages industries, etc. for use at thoselocations. The system mass input 16 is configured to be connected to ahose that transports the mass to the system 10 from the source of mass.Preferably, the system 10 is located on the platform 12 that has anupper surface 14 smaller than 72 square feet to provide a compact andeasily movable system. However, several of the inventive featuresdisclosed herein can be used in a stationary and fixed system. In astationary and fixed system, the source of mass can comprise a tank 21(see FIG. 4) having the mass therein, with the tank 21 communicatingwith the system mass input 16.

The illustrated system 10 preferably includes a mass feed pump 27 forassisting in drawing the mass from the source of mass through the hoseor from the tank 21. The mass feed pump 27 also provides pressure to themass to assist in moving the mass through the piping 22 and into andthrough the liquid extraction assembly 40. Mass feed pumps 27 are wellknown to those skilled in the art. After passing through the mass feedpump 27, the mass is fed into the polymer feeding and blending system18. The polymer feeding and blending system 18 is configured to beconnected to a water supply 29 for mixing water with polymer in thepolymer feeding and blending system 18. In the illustrated example, thesystem 10 includes a fitting 31 for connecting to a water supply forsupplying the polymer feeding and blending system 18 with the water. Thepolymer feeding and blending system 18 includes an injection area 28connected to the first section 24 and the second section 26 of thepiping 22 and defines a transition from the first section 24 to thesecond section 26. After the water is mixed with the polymer, acombination of the water and polymer is injected into the injection area28 for mixing with the mass from the first section 24 before the mass ismoved to the second section 26 of the piping 22. The polymer feeding andblending system 18 and the polymer used therein are well known to thoseskilled in the art. The polymer is preferably a conventional knownpolymer flocculent, such as a polyacrylamide. However, it iscontemplated that the system 10 could be used without an added polymerand without the polymer feeding and blending system 18. For example, amass such as grinding swarf could be deliquidified using the system 10without a polymer.

In the illustrated example, once the mass is moved to the second section26 of the piping 22, the mass is thoroughly mixed with the combinationof polymer and water in an adjustable mix valve 30 in the second section26 of the piping 22. The second section 26 of piping 22 preferablyincludes a first portion 32 extending vertically upwards from the mixvalve 30 to a top of the second section 26 of the piping 22. The secondsection 26 of the piping 22 also includes a second portion 34 comprisinga plurality of horizontal rows 36 of pipes, with each row 36 connectedat one end to the row 36 above and at another end at the row 36 below.The second portion 34 of the second section 26 of the piping 22 isconnected to the liquid extraction assembly 40, wherein the mass is fedinto the liquid extraction assembly 40. In the illustrated embodiment,the second section 26 of the piping 22 includes a mass bypass tube 38having a selectively opening valve for allowing the mass in the secondsection 26 of the piping 22 to bypass the liquid extraction assembly 40.It is contemplated that the mass taken out of the second section 26 ofthe piping 22 could be reinserted into the system 10 by placing the masstaken out of the second section 26 into the source of mass or directlyor indirectly into the system mass input 16. Likewise, the secondsection 26 of the piping 22 can include an extraction valve for eachliquid extraction press 11 of the liquid extraction assembly 40 forselectively allowing the mass in the second section 26 to be fed intoone or more of the liquid extraction presses 11. FIG. 4 illustrates aschematic representation of the system 10. As shown schematically inFIG. 4, the system 10 can include at least one conveyor 35 for acceptingthe solid portion of the mass exiting one or more of the liquidextraction assemblies 40 to move the mass to a disposal or collectingdevice (not shown).

In the illustrated example, the liquid extraction assembly 40 acceptsthe mass from the piping 22 and outputs a solid and the at least aportion of the liquid. The liquid extraction assembly 40 of the presentinvention includes a pair of liquid extraction presses 11 connected to amotor assembly 44. In the illustrated example, the system 10 of thepresent invention comprises a pair of liquid extraction presses 11 thatshare the motor assembly 44. However, it is contemplated that only oneliquid extraction press 11 could be used or that each liquid extractionpress 11 could have its own motor assembly 44. Furthermore, the system10 can include any number of liquid extraction presses 11.

The illustrated motor assembly 44 powers the liquid extraction presses11. The motor assembly 44 includes an upright motor 51, a transferhousing 53 and a support 55. The support 55 extends upwardly from theplatform 12 between the liquid extraction presses 11. The upright motor51 includes a vertical rotary output shaft (not shown) that extends intothe transfer housing 53. The transfer housing 53 transmits the rotarymotion of the vertical rotary output shaft of the upright motor 51 to ahorizontal motor assembly output shaft 57 (see FIG. 6A) in a manner wellknown to those skilled in the art (e.g., a worm gear or any othermeans). The motor assembly output shaft 57 includes a first end 65 thatextends into a first one of the liquid extraction presses 11 and asecond end 59 that extends into a second one of the liquid extractionpresses 11. As illustrated in FIGS. 5 and 6A, the first end 65 and thesecond end 59 of the motor assembly output shaft 57 each include acylindrical portion 61 and a key flange 63 extending along alongitudinal surface of the cylindrical portion 61. The first end 65 andthe second end 59 of the motor assembly output shaft 57 power the liquidextraction presses 11 as described in more detail below.

As illustrated in FIGS. 5, 6 and 6A, each liquid extraction press 11comprises a housing 42 including an outer housing shell 46 and an innerhousing shell 48. The inner housing shell 48 (FIGS. 5, 6 and 8-11)includes a circular base wall 52, a tubular wall 54 extending from thebase wall 52 and a peripheral flange 56 extending from the tubular wall54 opposite the base wall 52. The circular base wall 52 includes a driveshaft opening 50 centrally located therein and a plurality of fasteneropenings 58 surrounding the drive shaft opening 50. The fasteneropenings 58 are configured to accept fasteners therein to connect theinner housing shell 48 to the motor assembly 44. The edge between thebase wall 52 and the tubular wall 54 includes three sanitary holes 60for allowing a cleaning fluid to be injected into the inner housingshell 48 when the liquid extraction assembly 40 is constructed to cleanthe liquid extraction assembly 40 as discussed below. Although threesanitary holes 60 are shown, any number of sanitary holes 60 could beemployed. The sanitary holes 60 can be plugged during normal use of theliquid extraction assembly 40 or opened to allow water or other cleaningfluid to be injected into the liquid extraction assembly 40 to clean theliquid extraction assembly 40. It is contemplated that the sanitaryholes 60 could have a threaded outer surface for connection to a commongarden hose. The tubular wall 54 further includes a filtrate drain 62located at a bottom of the tubular wall 54. The filtrate drain 62 allowsthe liquid extracted from the mass and any cleaning fluid injected intothe liquid extraction assembly 40 to exit the liquid extraction assembly40. The peripheral flange 56 of the inner housing shell 48 includes acircular portion 64, a bottom extending lip portion 66 and a noseportion 68. The bottom extending lip portion 66 and the nose portion 68define an open mouth 70. As explained in more detail below, the openmouth 70 is configured to have a movable side wall 72 (see FIGS. 19 and19A) inserted therein. The circular portion 64, the bottom extending lipportion 66 and the nose portion 68 all include a plurality of connectionopenings 74 for connecting a center seal 76 (described below) and theouter housing shell 46 to the inner housing shell 48. The inner housingshell 48 and the outer housing shell 46 are substantially a mirror imageof each other (except that the outer housing shell 46 does not includethe drive shaft opening 50, the mouth 70 and other details noted below).

In the illustrated example, the outer housing shell 46 includes acircular base wall 52′, a tubular wall 54′ extending from the base wall52′ and a peripheral flange 56′ extending from the tubular wall 54′opposite the base wall 52′. The circular base wall 52′ can include awindow 78 centrally located therein for viewing an interior of theliquid extraction assembly 40. The edge between the base wall 52′ andthe tubular wall 54′ includes three sanitary holes 60′ for allowing acleaning fluid to be injected into the inner housing shell 48 when theliquid extraction assembly 40 is constructed to clean the liquidextraction assembly 40 as discussed below. Although three sanitary holes60′ are shown, any number of sanitary holes 60′ could be employed. Thesanitary holes 60′ can be plugged during normal use of the liquidextraction assembly 40 or opened to allow water or other cleaning fluidto be injected into the liquid extraction assembly 40 to clean theliquid extraction assembly 40. The tubular wall 54′ further includes afiltrate drain 62′ located at a bottom of the tubular wall 54′. Thefiltrate drain 62′ allows the liquid extracted from the mass and anycleaning fluid injected into the liquid extraction assembly 40 to exitthe liquid extraction assembly 40. The peripheral flange 56′ of theinner housing shell 48′ includes a circular portion 64′ and an extensionportion 80 extending from the circular portion 64′. The extensionportion 80 has a peripheral shape substantially identical to the bottomextending lip portion 66, the nose portion 68 and the open mouth 70 ofthe inner housing shell 48. The circular portion 64′ and the extensionportion 80 include a plurality of connection openings 74′ correspondingto the connection openings 74′ of the inner housing shell 48 forconnecting the center seal 76 (described below) and the inner housingshell 48 to the outer housing shell 46.

The illustrated center seal 76 (FIGS. 5, 6, 6A, 12 and 13) is positionedbetween the inner housing shell 48 and the outer housing shell 46 anddefines an upper and lower boundary of the mass traveling through one ofthe liquid extraction presses 11 of the liquid extraction assembly 40.The center seal 76 also defines the inlet and the outlet for the sludgethrough the liquid extraction press 11. The center seal 76 includes anouter C-shaped portion 82, a scraper portion 84, a first inlet plate 86and a second inlet plate 88. The outer C-shaped portion 82 includes aninlet extension 90 and an outlet extension 92. The inlet extension 90includes a pair of grooves 94 configured to accept a top edge of thefirst inlet plate 86 and the second inlet plate 88. The outlet extension92 of the outer C-shaped portion 82 includes an angled top surface 96.The scraper portion 84 is located between the outlet extension 92 andthe inlet extension 90 of the outer C-shaped portion 82. The scraperportion 84 includes an inner annular face 98 having a scraping tip 100,a top face 102, a bottom face 104, a pair of side faces 106, and an endface 108 opposite to the inner annular face 98. A pair of upper grooves110 in the pair of side faces 106 are configured to accept a bottom edgeof the first inlet plate 86 and the second inlet plate 88. The bottomface 104 of the scraper portion 84 and the angled top surface 96 of theoutlet extension 92 of the outer C-shaped portion 82 define a top andbottom surface for the outlet of the solid portion of the sludge thattapers outwardly. It is contemplated that at least one of the side wall72 and the extension portion 80 could comprise a selectively actuatableconstriction plate as discussed below. The outer C-shaped portion 82,the scraper portion 84, the first inlet plate 86 and the second inletplate 88 each include connection openings 122 for connecting the centerseal 76 to the inner housing shell 48 and the outer housing shell 46 asdescribed below.

In the illustrated example, a rotary screen assembly 200 (FIG. 7)surrounds the center seal 76 and assists in removing the liquid portionfrom the sludge. The rotary screen assembly 200 includes a first sidedrive wheel 202, a first side slotted filter screen 204, a centerhub/spacer 206, a second side slotted filter screen 208 and a secondside drive wheel 210. The first side drive wheel 202 and the second sidedrive wheel 210 are preferably identical, but in an oppositeorientation. Likewise, the first side slotted filter screen 204 and thesecond side slotted filter screen 208 are preferably identical, but inan opposite orientation.

The illustrated first side drive wheel 202 and the second side drivewheel 210 (FIGS. 5-7) each include an outer rim 212, a plurality ofspokes 214 and an inner rim assembly 216. The outer rim 212 issubstantially circular and includes an inner periphery notch 213. Theplurality of spokes 214 each includes an inner edge 215, an outer edge217, and inside end 219 and an outside end 221. An outer rim notch 223is located at the intersection of the inner edge 215 and the outside end221. The outer rim 212 is located in the outer rim notch 223. The spokes214 also include an inner rim notch 225 located at the intersection ofthe inner edge 215 and the inside end 219. The inner rim assembly 216comprises an inner annular plate 218 and a tubular drive shaft member220. The inner annular plate 218 is located in the inner rim notch 225of the spokes 214. The inner annular plate 218 includes a base portion227 and a circular extension member 229 defining a center spacer/hubsupport notch 231 located outside of the circular extension member 229and on a surface of the base portion 227 from which the circularextension member 229 extends. The base portion 227 of the inner annularplate 218 also includes a rear notch 233 having the tubular drive shaftmember 220 therein. The inner annular plate 218 and the tubular driveshaft member 220 define a drive shaft opening 235 for accepting thefirst end 65 or the second end 59 of the motor assembly output shaft 57therein. The key flange 63 of the first end 65 or the second end 59 ofthe motor assembly output shaft 57 is accepted into a drive shaft notch237 of the drive shaft opening 235 to ensure that the tubular driveshaft member 220 and the inner annular plate 218 rotate with the motorassembly output shaft 57.

In the illustrated example, the first side slotted filter screen 204 andthe second side slotted filter screen 208 (FIGS. 5-6A, 15 and 16) eachinclude an outer rim 205, a face 207 having a plurality of slots 209 andan inner hub 230. It is contemplated that the slotted filter screenscould be made by connecting a plurality of wires to the outer rim 205and the inner hub 230, thereby defining the slots 209. Alternatively, itis contemplated that the slotted filter screens 204 and 208 could bemade by etching (for example, using water or another liquid) slots intoan annular plate, thereby forming the outer rim 205, the face 207 havingthe plurality of slots 209 and the inner hub 230. The slotted filterscreens 204 and 208 can also include a plurality of support bars 232extending between the outer rim 205 and the inner hub 230 for supportinga rear side of the face 207 having the plurality of slots 209 therein.The slots 209 allow for a high filtration area over the slotted filterscreens 204 and 208 compared to a perforated plate of the prior art,thereby providing a higher solid capture rate and easier cleaning. Thespokes 214 of the first side drive wheel 202 and the second side drivewheel 210 abut against the support bars 232 of the slotted filterscreens 204 and 208. It is contemplated that the slotted filter screens204 and 208 could have any diameter, including 24 and 36 inches. Theslots 209 preferably extend from a first point on the circumference ofthe slotted filter screens 204, 208 to a second point on thecircumference of the slotted filter screens 204, 208 (with a possibleinterruption if the slots cross the center of the slotted filter screens204, 208). As illustrated in FIG. 16, the slots 209 preferably have atriangular shape, with the larger end of the slots 209 abutting againstthe mass as the mass moves through the liquid extraction assembly 40.

The illustrated liquid extraction assembly 40 is assembled by connectingthe liquid extraction presses 11 to the motor assembly 44. In thediscussion below, only the connection of one liquid extraction press 11to the motor assembly 44 will be described. However, any remainingliquid extraction presses 11 can be connected to the motor assembly 44in a similar manner. In connecting the liquid extraction press 11 to themotor assembly 44, the first step is to connect the inner housing shell48 to the motor assembly 44 as illustrated in FIGS. 8 and 9. The innerhousing shell 48 is connected to the motor assembly 44 by first placingan annular cap 114 (see FIGS. 6 and 6A) over the second end 59 of themotor assembly output shaft 57 and connecting the annular cap 114 to thetransfer housing 53 of the motor assembly 44. The second end 59 of themotor assembly output shaft 57 is then inserted through the drive shaftopening 50 of the inner housing shell 48. The inner housing shell 48 isthen connected to the motor assembly 44 by inserting fasteners 116through the fastener openings 58 in the base wall 52 of the innerhousing shell 48 and into the annular cap 114 (which is connected to thetransfer housing 53). As illustrated in FIGS. 6 and 6A, a seal 118 islocated between the motor assembly output shaft 57 and the drive shaftopening 50 of the inner housing shell 48.

After the inner housing shell 48 has been connected to the motorassembly 44, the first side drive wheel 202 of the rotary screenassembly 200 is slid onto the second end 59 of the motor assembly outputshaft 57. The first side drive wheel 202 is slid onto the motor assemblyoutput shaft 57 by inserting the second end 59 of the motor assemblyoutput shaft 57 into the drive shaft opening 235 of the inner annularplate 218 and the tubular drive shaft member 220 of the first side drivewheel 202, with the key flange 63 of the second end 59 of the motorassembly output shaft 57 being inserted into the drive shaft notch 237of the drive shaft opening 235 as discussed above. Thereafter, thecenter hub/spacer 206 is placed around circular extension member 229 ofthe inner rim assembly 216 of the first side drive wheel 202. The firstside slotted filter screen 204 is then placed over the center hub/spacer206 by inserting the center hub/spacer 206 within an opening 120 definedby the inner hub 230 of the first side slotted filter screen 204. Oncethe first side slotted filter screen 204 is fully slid over the centerhub/spacer 206, the first side slotted filter screen 204 will abutagainst the inner edges 215 of the spokes 214 of the first side drivewheel 202 and be located between the inner periphery notch 213 of thefirst side drive wheel 202 and the center hub/spacer 206. When the firstside drive wheel 202 and the first side slotted filter screen 204 arefully connected to the motor assembly output shaft 57 as describeddirectly above, the first side drive wheel 202 and the first sideslotted filter screen 204 will be located within the inner housing shell48.

After the first side drive wheel 202, the first side slotted filterscreen 204 and the center hub/spacer 206 are assembled as describeddirectly above, the center seal 76 is positioned against the peripheralflange 56 of the inner housing shell 48 as shown in FIG. 17. The centerseal 76 is positioned such that the connection openings 122 of thecenter seal 76 are aligned with the connection openings 74 of the innerhousing shell 48. Furthermore, the outside surface of the centerhub/spacer 206 will abut the inner annular face 98 of the scraperportion 84 of the center seal 76 as illustrated in FIG. 12. Thereafter,the second side slotted filter screen 208 is slid onto the centerhub/spacer 206 by inserting the center hub/spacer 206 within an opening120 defined by the inner hub 230 of the second side slotted filterscreen 208. The second side filter screen 208 is then connected to theliquid extraction press 11 by inserting the second end 59 of the motorassembly output shaft 57 through the drive shaft opening 235 of theinner annular plate 218 and the tubular drive shaft member 220 of thesecond side drive wheel 210, with the key flange 63 of the second end 59of the motor assembly output shaft 57 being inserted into the driveshaft notch 237 of the drive shaft opening 235 as discussed above.Furthermore, the circular extension member 229 is inserted into thecenter hub/spacer 206 and the second side slotted filter screen 208 willabut against the inner edges 215 of the spokes 214 of the second sidedrive wheel 210 and be located between the inner periphery notch 213 ofthe second side drive wheel 210 and the center hub/spacer 206.Additionally, a plurality of fasteners 124 are inserted through openingsin the inner rim assemblies 216 of the first side drive wheel 202 andthe second side drive wheel 210 as illustrated in FIGS. 6 and 6A toassembly the rotary screen assembly 200. The assembly of the liquidextraction press 11 up to this point is illustrated in FIG. 18. Finally,the outer housing shell 46 is abutted against the center seal 76 and theconnection openings 74′ of the outer housing shell 46 are aligned withthe connection openings 122 in the center seal 76 and the connectionopenings 74 in the inner housing shell 48, and fasteners 126 areinserted through the connection openings 74, 74′ and 122 to connect theinner housing shell 48, the center seal 76 and the outer housing shell46. While a particular assembly procedure has been outlined above, it iscontemplated that the liquid extraction assembly 40 could be assembledin any manner. For example, the rotary screen assembly 200 can beassembled as a unitary piece before being connected to the housing 42 ofthe liquid extraction assembly 40. Furthermore, it is contemplated thatthe liquid extraction assembly 40 could include a T-shaped seal 45located between the outer housing shell 46 and the second side drivewheel 210 and between the inner housing shell 48 and the first sidedrive wheel 202 as illustrated in FIGS. 5-6A, with the T-shaped seals 45being wedged between the center seal 76, the tubular wall 54, the firstside drive wheel 202 and a stop 49 extending from the tubular wall 54 onone side and between the center seal 76, the tubular wall 54′, thesecond side drive wheel 210 and a stop 49 extending from the tubularwall 54 on the other side.

Once the liquid extraction press 11 is assembled as described above, themass will have a path through the liquid extraction press 11 defined bythe center seal 76, the first side slotted filter screen 204, the secondside slotted filter screen 208, the center spacer/hub 206, the extension80 of the outer housing shell 46 and the side wall 72. As shown in FIGS.19 and 19A, the side wail 72 is located within the open mouth 70 definedby the bottom extending lip portion 66 and the nose portion 68 of theinner housing shell 48. The side wall 72 is hinged at 134 to a rearportion 130 of the open mouth 70 (see FIGS. 1 and 9-11). The side wall72 has an air bellows 132 connected to an outer face thereof to rotatethe side wall 72 about the hinge 134. In a fully closed position asshown in FIG. 19, the side wall 72 is substantially parallel to theextension 80 of the outer housing shell 46. However, the air bellows 132can be activated to rotate the side wall 72 about the hinge 134 to widenthe exit of the liquid extraction press 11 as shown in FIG. 19A.Therefore, the mass enters into the liquid extraction press 11 through aliquid extraction assembly inlet defined by the inlet extension 90, thefirst inlet plate 86, the second inlet plate 88 and the top face 102 ofthe scraper portion 84 of the center seal 76. The mass then movestowards a rear of the center seal 76 and around the center hub/spacer206 in a path defined by the inner surface of the outer C-shaped portion82 of the center seal 76, first side slotted filter screen 204, thesecond side slotted filter screen 208 and the center spacer/hub 206.Finally, the mass exits the liquid extraction assembly through a liquidextraction assembly exit defined by the bottom face 104 of the scraperportion 84 of the center seal 76, the angled top surface 96 of theoutlet extension 92, the extension 80 of the outer housing shell 46 andthe side wall 72.

In use, the mass enters the liquid extraction assembly 40 through theinlet and is forced around the center hub/spacer 206. While the centerseal 76 and the housing 42 are fixed in position, the rotary screenassembly 200 will rotate with the motor assembly output shaft 57 asdescribed above. The pressure of the mass in the piping 22 will forcethe sludge through the liquid extraction assembly 40 towards the outletof the liquid extraction assembly. However, as the sludge is movingthrough liquid extraction assembly 40, the slotted filter screens 204,208 on either side of the mass will remove the liquid portion from thesludge as described in U.S. Pat. No. 4,534,868. As the slotted filterscreens 204, 208 remove the liquid portion from the sludge, the liquidfalls down through a pair of areas 180 (see FIG. 6A) between the rotaryscreen assembly 200 and each of the inner housing shell 48 and the outerhousing shell 46. The liquid then exits the housing 42 through thefiltrate drains 62. Furthermore, as illustrated in FIG. 2, the filtratedrains 62 can be connected to a liquid exit tube 190 adapted to beconnected to a further liquid exit element for disposing of the liquid.Therefore, the liquid portion will flow through the slotted filterscreens 204, 208 and down through the filtrate drains 62, 62′ of theouter housing shell 46 and the inner housing shell 48, respectively. Asthe mass moves in the circular path within the liquid extractionassembly 40, the scraping tip 100 of the scraping portion 84 of thecenter seal 76 will scrape the mass off of the center hub/spacer 206 andmove the mass to the outlet of the liquid extraction assembly 40. As themass moves towards the outlet of the liquid extraction assembly 40, themass will mostly (if not almost all or all) comprise the solid portionof the sludge to form the cake. Since the mass cake discharge zonetapered outward as described above, rather than straight, the sludgecake can be better controlled and bridging and/or binding of the sludgecake will be reduced.

In the illustrated example, the liquid extraction assembly 40 includesseveral features for cleaning the interior of the liquid extractionpresses 11, the first side slotted filter screen 204 and the second sideslotted filter screen 208. First, the scraper portion 84 of the centerseal 76 includes a plurality of inlet scrapers 140 (see FIG. 12)extending upward from the side faces 106 of the scraper portion 84. Theinlet scrapers 140 abut against the inside faces of the first sideslotted filter screen 204 and the second side slotted filter screen 208as the first side slotted filter screen 204 and the second side slottedfilter screen 208 rotate past the inlet scrapers 140, thereby scrapingthe inside faces of the first side slotted filter screen 204 and thesecond side slotted filter screen 208 as they rotate past the inletscrapers 140. Second, the scraper portion 84 of the center seal 76includes a plurality of cake scrapers 142 (see FIG. 12) extendingoutward from the side faces 106 of the scraper portion 84. The cakescrapers 142 abut against the inside faces of the first side slottedfilter screen 204 and the second side slotted filter screen 208 as thefirst side slotted filter screen 204 and the second side slotted filterscreen 208 rotate past the inlet scrapers 140, thereby scraping theinside faces of the first side slotted filter screen 204 and the secondside slotted filter screen 208 as they rotate past the scraper portion84 of the center seal 76. Third, the scraper portion 84 of the centerseal 76 includes a pair of wash nozzles 144 in the side faces 106 of thescraper portion 84. The scraper portion 84 includes a bore 146 throughthe scraper portion 84, with a washer fluid inlet 148 in the end face108 of the scraper portion 84 (see FIG. 13). As illustrated in FIGS. 2and 3, water entering the water supply 29 can also be directed to thewasher fluid inlet 148 in the scraper portion 84 and then into the bore146. The water is then ejected out of the bore 146 through the washnozzles 144 in the side faces 106 of the scraper portion 84, therebycleaning the first side slotted filter screen 204 and the second sideslotted filter screen 208 as they rotate past the scraper portion 84. Itis therefore contemplated that the nozzles 144 can wash and clean thefirst side slotted filter screen 204 and the second side slotted filterscreen 208 during use of the system 10 (i.e., while the mass isdeliquefied). Finally, the entire liquid extraction assembly can becleaned by injecting water or a cleaning fluid into the inner housingshell 48 and the outer housing shell 46 through the sanitary holes 60′,60, respectively, as described above.

In the illustrated embodiment, the outlet of the liquid extractionpresses 11 includes a top wall defined by the bottom face 104 of thescraper portion 84 of the center seal 76, a bottom wall defined by theangled top surface 96 of the outlet extension 92 of the center seal, afirst side wall defined by the extension 80 of the outer housing shell46 and a second side wall defined by the side wall 72. In theillustrated example, the outlet tapers outwardly because the top wall ofthe outlet is horizontal and the bottom wall tapers outwardly asdescribed above such that the mass passes from a smaller area to alarger area as the mass passes through the outlet (see FIG. 19B).Furthermore, the side walls can either be parallel or have the side wall72 taper outwardly as described above. Such an arrangement isillustrated in FIG. 19B. However, it is contemplated that the top wall,the bottom wall, the first side wall and/or the second side wall of theoutlet can taper outwardly. For example, as illustrated in FIG. 19C, thebottom face 104 of the scraper portion 84 of the center seal 76 cantaper outwardly, thereby providing the outlet with a top and bottomoutwardly tapering wall. Furthermore, it is contemplated that the bottomwall of the outlet could be horizontal and the top wall could taperoutwardly by having the bottom face 104 of the scraper portion 84 of thecenter seal 76 taper outwardly. Moreover, it is contemplated that bothside walls of the outlet can have the side wall 72 as discussed above(with the outer housing shell 46 including the open mouth 70 and asecond side wall 72 therein) such that both of the side walls of theoutlet can be selectively moved to taper outwardly. Additionally, it iscontemplated that the side wall 72 could only comprise a portion of theside wall of the outlet, with a stationary side wall 72′ being locatedunder or over the movable side wall 72 as illustrated in FIG. 19D.Furthermore, it is contemplated that both the side walls of the outletcould taper outwards in a direction from the top wall of the outlet tothe bottom wall of the outlet as shown in FIG. 19E such that thedistance between the side walls of the outlet is smaller at the top thanthe bottom of the side walls.

The reference numeral 76 a (FIG. 20) generally designates anotherembodiment of the present invention, having a second embodiment for thecenter seal. Since center seal 76 a is similar to the previouslydescribed center seal 76, similar parts appearing in FIGS. 12-13 andFIG. 20, respectively, are represented by the same, correspondingreference number, except for the suffix “a” in the numerals of thelatter. The center seal 76 a includes an inwardly tapering inlet. Theinlet of the housing 18 a and the center seal 76 a tapers outwardlytowards a rear 200 of the inlet such that a beginning 202 of the inletis smaller than an end 204 of the inlet. A top of the first inlet plate86 a, the second inlet plate 88 a, and the pair of grooves 94 a of theinlet extension 90 a will also taper outwardly towards the end 204 ofthe inlet. Therefore, in the second embodiment of the center seal 76 a,the pressure of the mass entering the housing 18 a will decrease as themass enters the inlet. The remainder of the center seal 76 a and thehousing 18 a can be identical to any of the center seals and housingsdescribed above.

The reference numeral 10 b (FIG. 21) generally designates anotherembodiment of the present invention, having a second embodiment for thesystem for extracting liquid from a mass. Since the system 10 b issimilar to the previously described system 10, similar parts appearingin FIGS. 1-19 and FIG. 21, respectively, are represented by the same,corresponding reference number, except for the suffix “b” in thenumerals of the latter. In the second embodiment of the system 10 b, theliquid extraction presses 11 b and everything therein is orientatedupside-down, such that the inlet to the liquid extraction press 11 b islocated below the outlet of the liquid extraction press 11 b and themass will move upwardly through the liquid extraction press 11 b.However, the filtrate drain 62 b will continue to be located at a bottomof the liquid extraction presses 11 b, such that liquid will continue tobe able to be drained out of the liquid extraction presses 11 b.Furthermore, the sanitary holes 60 b would continue to be located at atop of the liquid extraction presses 11 b.

The reference number 10 c (FIGS. 22-29) generally designates anotherembodiment of the present invention, having a third embodiment for thesystem for extracting liquid from a mass. Since the system 10 c issimilar to the previously described system 10, similar parts appearingin FIGS. 1-19 and FIGS. 22-29, respectively, are represented by thesame, corresponding reference number, except for the suffix “c” in thenumerals of the latter. In the third embodiment of the system 10 c, theliquid extraction presses 11 c and everything therein is orientatedupside-down (as in the second embodiment of the system 10 b), such thatthe inlet to the liquid extraction press 11 c is located below theoutlet of the liquid extraction press 11 c and the mass will moveupwardly through the liquid extraction press 11 c. However, the filtratedrain 62 c will continue to be located at a bottom of the liquidextraction presses 11 c, such that liquid will continue to be able to bedrained out of the liquid extraction presses 11 b. Furthermore, theliquid extraction press 11 c will have a slightly differentconfiguration as discussed below (although the liquid extraction press11 c will continue to function the same as the liquid extraction press11 b). It is noted that FIG. 22 is a partial drawing of the system 10 conly showing the liquid extraction assembly 40 c and the motor assembly44 c, with the remaining elements (the platform, the system mass input,the polymer feeding and blending system, most of the piping, etc.) ofthe system 10 c being identical to the elements of the system 10 asdescribed above.

In the illustrated example, the liquid extraction system 11 c comprisesa housing 42 c including an outer housing assembly 46 c and an innerhousing assembly 48 c. The inner housing assembly 48 c (FIGS. 22, 23,25, 26 and 27) includes an inner flat base panel 300 and an inner shellmember 302. The inner flat base panel 300 and the inner shell member 302have a side view profile that is substantially C-shaped with a closedend as illustrated in FIG. 25. The inner flat base panel 300 and theinner shell member 302 have the same peripheral dimensions. The innerflat base panel 300 includes a drive shaft opening 50 c centrallylocated therein and an opening 304 connected to the filtrate drain 62 c(which is therefore extending from a side of the liquid extractionsystem 11 c instead of from a bottom of the liquid extraction system asin the first embodiment of the system 11). The inner shell member 302includes a large central opening 306 thereby defining a C-shaped wall301 and an end wall 303 in the inner shell member 302. The inner shellmember also includes an inner peripheral groove 308 adjacent the largecentral opening 306. The inner peripheral groove 308 is configured toaccommodate an outer flange 310 of the first side drive wheel 202 c. Theinner shell member 302 also includes an upwardly angled groove 312 and adownwardly angled groove 314 in the end wall 303 extending from a center316 of the end wall 303. The upwardly angled groove 312 defines a sidewall of the outlet of the liquid extraction system 11 c and thedownwardly angled groove 314 defines a side wall of the inlet of theliquid extraction system 11 c. The outer housing assembly 46 c isidentical of the inner housing assembly 48 c, except that the flat basepanel does not include a drive shaft opening. Additionally, it iscontemplated that the outside housing assembly 46 c could have a windowin the flat base panel 300.

The illustrated center seal 76 c (FIG. 22-24) is positioned between theinner housing assembly 48 c and the outer housing assembly 46 c anddefines an upper and lower boundary of the mass traveling through one ofthe liquid extraction presses 11 c of the liquid extraction assembly 40c. The center seal 76 c also defines the inlet and the outlet for thesludge through the liquid extraction press 11 c. The center seal 76 cincludes an outer C-shaped portion 82 c, a scraper portion 84 c, a firstinlet plate 86 c and a second inlet plate 88 c. The outer C-shapedportion 82 c includes top section 90 c and a bottom section 92 c. Thetop section 90 c includes a pair of grooves 94 c configured to accept atop edge of the first inlet plate 86 c and the second inlet plate 88 c.The top section 90 c of the outer C-shaped portion 82 c includes anangled top surface 96 c. The scraper portion 84 c is located between thetop section 90 c and the bottom section 92 c of the outer C-shapedportion 82 c. The scraper portion 84 c is identical to the scraperportion 84 discussed above. The outer C-shaped portion 82 c ispreferably made in two parts for easy shipping and includes a puzzlepiece type connection 305 for connecting the two parts together (seeFIG. 24).

In the illustrated example, a rotary screen assembly 200 c surrounds thecenter seal 76 c and assists in removing the liquid portion from thesludge. The rotary screen assembly 200 c includes a first side drivewheel 202 c, a first side slotted filter screen 204 c, a second sideslotted filter screen 208 c and a second side drive wheel 210 c. Thefirst side drive wheel 202 c and the second side drive wheel 210 c arepreferably identical, but in an opposite orientation. Likewise, thefirst side slotted filter screen 204 c and the second side slottedfilter screen 208 c are preferably identical, but in an oppositeorientation.

The illustrated first side drive wheel 202 c and the second side drivewheel 210 c each include an outer rim 212 c, a plurality of spokes 214 cand an inner rim 216 c. The outer rim 212 c and the inner rim 216 c aresubstantially circular. The slotted screens 204 c and 308 c extendbetween the inner rim 216 c and the outer rim 212 c and are supported ona rear side by the plurality of spokes 214 c. The plurality of spokes214 c also connect the outer rim 212 c to the inner rim 216 c.

In the illustrated example, the center seal 76 a includes a C-shapedcharging plate 500 along the inner face of the center seal 76 a. TheC-shaped charging plate 500 is configured to be connected to a voltpower supply (e.g., at 48 volts) (e.g., DC, AC or three-phase) toprovide a charge to the C-shaped charging plate 500. The charge on theC-shaped charging plate 500 applies a positive charge to the mass forcedthrough the liquid extraction assembly and a negative charge on therotating screens, thereby drawing the mass towards the rotating screensto improve the extraction rate of the liquid from the mass. Asillustrated in FIG. 30, the liquid extraction press 11 could include anegative contact pin 501 at a first edge of the C-shaped charging plate500 and a positive contact pin 503 at a second edge of the C-shapedcharging plate 500 to create the charge across the C-shaped chargingplate 500.

The reference number 10 d (FIGS. 31-33B) generally designates anotherembodiment of the present invention, having a fourth embodiment for thesystem for extracting liquid from a mass. Since the system 10 d issimilar to the previously described system 100, similar parts appearingin FIGS. 22-29 and FIGS. 31-33B, respectively, are represented by thesame, corresponding reference number, except for the suffix “d” in thenumerals of the latter. In the fourth embodiment of the system 10 d, theliquid extraction presses 11 d includes an inner housing 46 d with anouter wall 550 and an outer housing 48 d with an outer wall 552. Theouter walls 500, 552 of the inner housing 46 d and the outer housing 48d each include an inwardly facing groove 554 with a seal 556 therein.The seals 556 are configured to abut an outer edge 558 of the rotatingscreens 200 d, thereby sealing the mass travel passages through theliquid extraction press 11 d. As illustrated in FIGS. 31, 32 and 33B,the seal 556 includes a wedge-shaped cross-section with an outer side560, a top side 562, a bottom side 564 and an angled abutment side 566.The angled abutment side 566 abuts against the outer edge 558 of therotating screens 200 d along all or a substantial portion of the outeredge 558. The seals 556 can be made of any sealing material. Forexample, the seals 556 can be made of Robatec-SA (a vulcanized RubberGraphite based compound having a hardness of 75 Shore D and a specificgravity of approx. 1.5).

In the illustrated embodiment, portions of the seals 556 can be forcedinto engagement or allowed to move away from the outer edge 558 of therotating screens 200 d via at least one pressing device 570 that abutsagainst the outer side 560 of the seal 556. The pressing device 570 cancomprise a plurality of screws 572 (e.g., Allen set screws) located in ahole 580 in the outer walls 550, 552 that are accessible from theoutside of the housing and that press against the outer side 560 of theseal 556 at several points on the circumference of the seal 556. Thepressing devices 570 can be selectively actuated to force the outer side560 of the seal 556 inward, thereby forcing the angled abutment side 566of the seals 556 into engagement with the outer edge 558 of the rotatingscreens 200 d. Alternatively, the pressing devices 570 can beselectively actuated to allow the outer side 560 of the seal 556 to moveoutward, thereby allow the angled abutment side 566 of the seals 556 tomove away from the outer edge 558 of the rotating screens 200 d. With aplurality of pressing devices 570, the mass travel passages of theliquid extraction presses lid can be securely sealed. It is contemplatedthat a band 580 can be positioned between the pressing device 570 andthe seal 556 as illustrated in FIG. 32. However, such a band 580 is notrequired and the pressing devices 570 can directly abut the seal 556. Itis further contemplated that other pressing devices 570 could beemployed (e.g., linear actuators). It is noted that any number of thepressing devices 570 can be actuated to form a tighter seal along anyportion of the seal 556 at different areas of the circumference of theseal 556.

FIG. 32A illustrates an alternative to the embodiment illustrated inFIGS. 31, 32, 33A and 33B, wherein instead of having a band 580 beingpressed against the seal 556 by a plurality of pressing devices 570, acircular inflatable tube 581 having at least one inlet tube 583 pressesagainst the seal 556. The inflatable tube 581 is inflated with airthrough the at least one inlet tube 583 to press against the seal 556.

The reference number 10 e (FIGS. 34-37) generally designates anotherembodiment of the present invention, having a fifth embodiment for thesystem for extracting liquid from a mass. Since the system 10 e issimilar to the previously described system 10 c, similar parts appearingin FIGS. 22-29 and FIGS. 34-37, respectively, are represented by thesame, corresponding reference number, except for the suffix “e” in thenumerals of the latter. In the fifth embodiment of the system 10 e, theliquid extraction press 11 e includes a divided side wall 72 e. Thedivided side wall 72 e includes a center portion 600 configured tointeract with the air bellows 132 e via a pressing bar 602. As the airbellows 132 e is actuated, the pressing bar 602 presses against thecenter portion 600 to rotate the center portion 600 along a hinge 604 toconstrict the outlet of the liquid extraction press 11 e as discussedabove. The pressing bar 602 will also press against a top portion 610and a bottom portion 612 of the divided side wall 72 e via a biasingmember 615 (e.g., a rubber cylinder). It has been noted that the masstraveling though the outlet travels faster in the center area of theoutlet than at the top and bottom of the outlet. The divided side wall72 e allows the center area of the outlet to be more constricted thatthe top and bottom of the outlet, such that the mass leaving the liquidextraction press 11 e leaves at the same speed at the top, center andbottom. The biasing member 615 is configured to be compressed by themass exiting the outlet, thereby allowing the top portion 610 and thebottom portion 612 to rotate about the hinge 604, thereby allowing themass to exit the liquid extraction press 11 e all at substantially thesame speed (since the center is constricted more than the top andbottom, the speed of the mass will even out along a vertical direction).

The reference number 10 f (FIGS. 38-52) generally designates anotherembodiment of the present invention, having a sixth embodiment for thesystem for extracting liquid from a mass. Since the system 10 f issimilar to the previously described system 10, similar parts appearingin FIGS. 1-37 and FIGS. 38-52, respectively, are represented by thesame, corresponding reference number, except for the suffix “f” in thenumerals of the latter instead of no alphabetical suffix or anotherletter suffix. In the sixth embodiment of the system 10 f, the liquidextraction presses 11 f and everything therein is orientated upside-down(as in the second embodiment of the system 10 b), such that the inlet tothe liquid extraction press 11 f is located below the outlet of theliquid extraction press 11 f and the mass will move upwardly through theliquid extraction press 11 f. However, the filtrate drain 62 f willcontinue to be located at a bottom of the liquid extraction presses 11f, such that liquid will continue to be able to be drained out of theliquid extraction presses 11 f. Furthermore, the liquid extraction press11 f will have a slightly different configuration as discussed below(although the liquid extraction press 11 f will continue to function thesame as the liquid extraction press 11 b). It is noted that FIG. 38 is apartial drawing of the system 10 f only showing the liquid extractionassembly 40 f and the motor assembly 44 f, with the remaining elements(the platform, the system mass input, the polymer feeding and blendingsystem, most of the piping, etc.) of the system 10 f being identical tothe elements of the system 10 as described above.

In the illustrated example, the system 10 f includes an outer housingshell 46 f and an inner housing shell 48 f surrounding seals 581 (seeFIGS. 41A-B), a rotary screen assembly 200 f and a center seal 76 f. Thesystem 10 f includes at least one of the following four features: (1) aninlet 900 for inflating the tube 581 as discussed above in regard toFIG. 32A (FIGS. 38-41B); (2) a two-part center seal 76 f with a rotatingtop end 1000 (FIGS. 42-45); (3) a rotating center hub/spacer 206 f witha scraper groove 2000 (FIGS. 46-47B); and (4) an inlet nozzle 3000(FIGS. 48-52).

The illustrated inlet 900 for inflating the inflatable tube 581 asdiscussed above in regard to FIG. 32A (FIGS. 38-41B) is connected to apair of the inlet tubes 583 as illustrated in FIGS. 38-40. A source ofair (or other gas) under pressure is configured to be connected to theinlet 900 to provide air (or other gas) under pressure to the inflatabletube 581 to inflate the inflatable tube 581. The inlet 900 can also beused as an outlet to release the air (or other gas) under pressure fromthe inflatable tube 581 via the inlet tubes 583.

In the illustrated example, the two-part center seal 76 f with therotating top end 1000 (FIGS. 42-45) is positioned between the innerhousing assembly 48 f and the outer housing assembly 46 f and defines anupper and lower boundary of the mass traveling through one of the liquidextraction presses 11 f. The center seal 76 f also defines a portion ofthe inlet and the outlet for the sludge through the liquid extractionpress 11 f. The center seal 76 f includes an outer C-shaped portion 82f, a scraper portion 84 f and an inlet extension 1002. The outerC-shaped portion 82 f comprises a main static section 1004 and therotating top end 1000. The main static section 1004 can be made in twoparts for easy shipping by including a puzzle piece type connection 1005for connecting the two parts together (see FIG. 42). A top end of themain static section 1004 includes a rounded edge surface 1006. Therotating top end 1000 includes a rounded end 1008 configured to engagewith the rounded edge surface 1006 of the main static section 1004 andan inverted T-shaped end 1010. As illustrated in FIG. 42, the roundedend 1008 of the rotating top end 1000 pivots about a pivot point 1012(via a pin 1014 extending through the inner housing assembly 48 f, theouter housing assembly 46 f and the pivot point 1012 of the rounded end1008). Furthermore, as also illustrated in FIG. 42, the rotating top end1000 is used to constrict the outlet by using an actuator 1015 connectedthe inverted T-shaped end 1010 of the rotating top end 1000. The liquidextraction press 11 f can include an abutment plate 1050 for preventingupward movement of the rotating top end 1000 (see FIGS. 38, 39, 43 and45). While only the rotating top end 1000 is used to constrict theoutlet in the illustrated example, it is contemplated that the side wallof the outlet can be used to constrict the outlet as discussed above.The scraper portion 84 f is substantially similar to the scraper portion84 discussed above.

As illustrated in FIGS. 42, 46 and 48, a plurality of scrapers 140 fextend from the main static section 1004 of the outer C-shaped portion82 f of the center seal 76 f. The scrapers 140 f extend along the entireheight of the path of the mass and extend into the rotating centerhub/spacer 206 f. The rotating center hub/spacer 206 f includes a pairof scraper grooves 2000 on a periphery thereof for accommodating theends 2002 of the scrapers 140 f to allow the scrapers 140 f to extendalong the entire height of the path of the mass.

As illustrated in FIGS. 38, 39 and 48 the inlet to the liquid extractionpress 11 f includes an inlet nozzle 3000 for forcing the mass into theliquid extraction press 11 f. The inlet nozzle 3000 includes a baseplate 3002 and a nozzle housing 3004 extending from the base plate 3002.The nozzle housing 3004 comprises a first side wall 3008, a second sidewall 3010, a top wall 3012 and a bottom wall 3014. The nozzle housing3004 also includes an entrance 3016 in the base plate 3002 and an exit3018. The entrance 3016 is larger than the exit 3018, thereby formingthe nozzle. FIG. 48 illustrates a first configuration of the inletnozzle 3000, FIG. 49 illustrates a second configuration of the inletnozzle 3000, and FIGS. 50-52 illustrate a fourth configuration of theinlet nozzle 3000. In all of the configurations of the inlet nozzle3000, the mass exits the inlet nozzle 3000 is a direction substantiallyparallel to a tangent to the path of the mass through the liquidextraction press 11 f. As illustrated in FIGS. 49-52, the inlet nozzle3000 can include slots 3020 in the first side wall 3008 and/or thesecond side wall 3010 to allow the first side wall 3008 and/or thesecond side wall 3010 to flex to relive pressure in the nozzle housing3004. As illustrated in FIG. 38, the base plate 3002 is connected to theinner housing assembly 48 f and the outer housing assembly 46 f toconnect the inlet nozzle 3000 to the liquid extraction press 11 f.

The reference number 10 g (FIGS. 53-54) generally designates anotherembodiment of the present invention, having a seventh embodiment for thesystem for extracting liquid from a mass. Since the system 10 g issimilar to the previously described system 10 f, similar parts appearingin FIGS. 38-52 and FIGS. 53-54, respectively, are represented by thesame, corresponding reference number, except for the suffix “g” in thenumerals of the latter instead of the suffix “f.” In the seventhembodiment of the system 10 g, the liquid extraction press 11 g includesan auger assembly 4000 connected to the housing 42 g. The auger assembly4000 includes an auger 4008 extending into the path of the mass throughthe liquid extraction press 11 g. The auger 4008 rotates and moves themass within the pass for mixing the mass for improved extraction of theliquid from the mass. For the liquid extraction presses described above,the mass adjacent the screen will have the highest percentage of liquidremoved therefrom. The auger 4008 of the seventh embodiment of thesystem 10 g mixes the mass after it has moved partially through the pathin order to move to provide improved uniformity of mass to allow moreliquid to pass through the slotted screens 208 g (and 204, not shown inFIG. 53). In the seventh embodiment of the system 10 g, the slottedscreens can include holes of any shape or elongated slots (straight,curved and/or interrupted).

In the illustrated example, the auger assembly 4000 includes a motorhousing 4002, a transfer housing 4004, a pair of connection brackets4006 and the auger 4008. The motor housing 4002 holds a motor thereinhaving a rotary output (not shown). The motor in the motor housing 4002can be powered in any manner (e.g., an AC motor). The rotary output fromthe motor of the motor housing 4002 extends into the transfer housing4004. The transfer housing 4004 provides a right angle gear to transmitthe rotary motion from the motor in the motor housing 4002 to the auger4008. While the transfer housing 4004 is shown as transmitting themotion to the auger 4008 in a right angle, it is contemplated that theauger assembly 4000 could be used without the transfer housing 4004 orthe output from the motor could be co-linear with the auger 4008 suchthat the rotary output from the motor of the motor housing 4002 passesthrough the transfer housing 4004. The pair of the connection brackets4006 extend from a face 4010 of the transfer housing 4004 facing thehousing 42 g. As illustrated in FIGS. 53 and 54, the connection brackets4006 are parallel plates 4012 having central openings 4014 therein. Anedge 4016 of the plates 4012 opposite the face 4010 of the transferhousing 4004 are curved and a plurality of openings 4018 are adjacentthe edge 4016. The auger assembly 4000 is connected to the housing 42 gby extending the auger 4008 through the center seal 76 g and positioningthe connection brackets 4006 over the flange 56 g of the outer housingshell 46 g and the flange of the inner housing shell (not shown in FIG.53) and aligning the openings 4018 in the plates 4012 of the connectionbrackets 4006 with the openings 74 in the flanges 56 such that thefasteners extending through the flanges 56 will also hold the connectionbrackets 4006 and the auger assembly 4000.

The illustrated auger 4008 of the auger assembly 4000 extends into thepath to mix the mass in the path. The auger 4008 includes a cylindricalfirst portion 4020 and a finned second portion 4022. The cylindricalfirst portion 4020 extends from the transfer housing 4004 and throughthe center seal 76 g. The finned second portion 4022 includes acylindrical shaft 4024 and a helical fin 4026 extending radially fromthe cylindrical shaft 4024. It is contemplated that the helical fin 4026could have a consistent shape (as shown) or the windings could closertowards the end of the auger 4008. An end surface 4028 of the helicalfin 4026 away from the cylindrical shaft 4024 can be spaced from theslotted screens 208 g (and 204) or can abut against the slotted screens208 g (and 204) to help move solid material away from the slottedscreens 208 g (and 204). It is contemplated that the end surface 4028 ofthe helical fin 4026 can be formed of a rigid material (e.g., metal orpolymer) or could be flexible (e.g., rubber). It is also contemplatedthat the outer diameter of the helical fin 4026 could vary along alength of the auger 4008. It is contemplated that the auger 4008 couldhave other shapes (e.g., a corkscrew shape). Furthermore, while theauger 4008 is illustrated as being substantially parallel with the topof the scraper portion 84 g, it is contemplated that the auger 4008could be positioned at any angle within the path and along any distancewithin the path. Moreover, it is contemplated that the auger 4008 couldenter the path at any position and that multiple auger assemblies 4000could be used. It is contemplated that the auger 4008 could increase thepressure of the mass in the path adjacent the outlet because of the sizeof the auger 4008 (which would make the cross-sectional area of the pathat the auger smaller) and/or because of the auger 4008 itself can causecompression of the mass (e.g., by using an auger with 4008 a fin thathas smaller distances between each ring of fin moving towards a distalend of the auger 4008).

The reference number 10 h (FIGS. 55-61) generally designates anotherembodiment of the present invention, having an eight embodiment for thesystem for extracting liquid from a mass. Since the system 10 h issimilar to the previously described system 10 g, similar parts appearingin FIGS. 53-54 and FIGS. 55-61, respectively, are represented by thesame, corresponding reference number, except for the suffix “h” in thenumerals of the latter instead of the suffix “g” or no suffix. The eightembodiment of the system 10 h is identical to the seventh embodiment ofthe system 10 g, except for a slightly different auger 4008 h and centerseal 76 h.

The illustrated auger 4008 h of the auger assembly 4000 h extends intothe path to mix the mass in the path. The auger 4008 h includes acylindrical first portion 4020 h and a finned second portion 4022 h. Thefinned second portion 4022 h includes a cylindrical shaft 4024 h and ahelical fin 4026 h extending radially from a cylindrical shaft 4024 h ofthe cylindrical first portion 4020 h. The helical fin 4026 h has a firstsection 5000 wherein first windings 5002 of the helical fin 4026 h havea wider spacing (that is, a wider pitch) and a second section 5004closer towards the end of the auger 4008 h wherein second windings 5006of the helical fin 4026 h have a shorter spacing (that is, a shorterpitch). An end surface 4028 h of the helical fin 4026 h away from thecylindrical shaft 4024 h abuts the slotted screens 208 h (and 204) tohelp move solid material away from the slotted screens 208 h (and 204).

In the illustrated example, the center seal 76 h includes a channel 5010(see FIGS. 56-58) adjacent a top of the auger 4008 h for accepting thetop of the auger 4008 h therein. The center seal 76 h includes a leftside portion 5012 (FIG. 59), a center portion 5014 (FIG. 60), a rightside portion 5016 (mirror image of FIG. 59) and a center extensionportion 5018 (FIG. 61). The center seal 76 h is located between theopposite pair of slotted screens 204 and 208 h. The center seal 76 h isC-shaped and includes an inlet 5020 above an end of the center portion5014, below the center extension portion 5018 and between the left sideportion 5012 and the right side portion 5016. The center seal 76 hdefines an outlet 5022 at the opening of the C-shaped area.

It is to be understood that variations and modifications can be made onthe aforementioned structure without departing from the concepts of thepresent invention, and further it is to be understood that such conceptsare intended to be covered herein unless expressly stated otherwise. Forexample, the C-shaped charging plate 500, the seal 556 and the dividedside wall 72 e could be used in any of the liquid extraction assembliesdescribed herein to improve the extraction rate of the liquid from themass. Furthermore, the third embodiment of liquid extraction press 11 ccould be right-side up with the outlet below the inlet. Additionally, itis contemplated that any stirring arm could be used instead of an augeror in additional to an auger to have the same effect on the masstravelling through the path. Moreover, it is to be understood that suchconcepts are intended to be covered by the following claims unless theseclaims by their language expressly state otherwise.

We claim:
 1. A liquid extraction assembly for extracting liquid from amass comprising: a housing having an inlet and an outlet; the housingfurther including a path between the inlet and the outlet; the housingbeing configured to have the mass forced into the inlet to move the massfrom the inlet to the outlet; the housing including at least onerotating screen adjacent the path, the at least one rotating screendefining one wall of the path; the at least one rotating screenincluding a plurality of openings located at the path; wherein pressurefrom mass forced into the inlet presses the mass against the openings ofthe at least one rotating screen to thereby force at least a portion ofliquid in the mass to pass through the openings of the at least onerotating screen; the housing having at least one stirring arm extendinginto the path between the inlet and the outlet, the at least onestirring arm stirring the mass in the path.
 2. The liquid extractionassembly of claim 1, wherein: the inlet is located below the outlet. 3.The liquid extraction assembly of claim 1, wherein: the at least onestirring arm is an auger comprising a cylinder and a helical finextending radially from the cylinder.
 4. The liquid extraction assemblyof claim 3, wherein: a screen axis of rotation of the at least onerotating screen is substantially perpendicular to an auger axis ofrotation of the auger.
 5. The liquid extraction assembly of claim 3,wherein: the helical fin has a constant pitch.
 6. The liquid extractionassembly of claim 3, wherein: the helical fin has a variable pitch. 7.The liquid extraction assembly of claim 3, wherein: the helical finabuts against the at least one rotating screen.
 8. The liquid extractionassembly of claim 3, wherein: a center seal surrounds at least a portionof a perimeter of the path; and the center seal includes an annulargroove for accepting a portion of the helical fin therein.
 9. The liquidextraction assembly of claim 8, wherein: the helical fin abuts againstthe annular groove.
 10. A method of extracting liquid from a masscomprising: providing a housing having an inlet and an outlet; providinga path between the inlet and the outlet; forcing mass into the inlet ofthe housing to move the mass from the inlet to the outlet; providing thehousing with at least one rotating screen adjacent the path, with the atleast one rotating screen defining one wall of the path, and with the atleast one rotating screen including a plurality of openings located atthe path; rotating the at least one rotating screen; pressing the massagainst the openings of the at least one rotating screen to therebyforce at least a portion of liquid in the mass to pass through theopenings of the at least one rotating screen; extending at least onestirring arm extending into the path between the inlet and the outlet;and stirring the mass in the path with the at least one stirring arm.11. The method of claim 10, further including: locating the inlet belowthe outlet.
 12. The method of claim 10, wherein: the at least onestirring arm is an auger comprising a cylinder and a helical finextending radially from the cylinder.
 13. The method of claim 12,wherein: a screen axis of rotation of the at least one rotating screenis substantially perpendicular to an auger axis of rotation of theauger.
 14. The method of claim 12, wherein: the helical fin has aconstant pitch.
 15. The method of claim 12, wherein: the helical fin hasa variable pitch.
 16. The method of claim 12, further including:abutting the helical fin against the at least one rotating screen. 17.The method of claim 12, further including: surrounding at least aportion of a perimeter of the path with a center seal; and accepting aportion of the helical fin within an annular groove in the center seal.18. The method of claim 17, further including: abutting the helical finagainst the annular groove.